Recycling process

A circular economy starts with a choice, your choice

At Novaya Solutions, recycling is not an afterthought — it’s the foundation of what we do. We repurpose post-industrial and post-consumer latex and foam into high-quality raw materials, helping industries reduce waste and lower their environmental impact.

ORIGIN

  • Industry

    Offcuts, second choice, and post-consumer products purchased externally.

  • Recycled

    Post-consumer recycled products.

  • Internal offcuts

    Offcuts, perforation waste and second choice from our own foam and latex factories.

Our recycling process starts with carefully sourced materials — internal production offcuts, industry leftovers, and post-consumer waste. These materials are shredded, mixed, and reprocessed through a controlled, step-by-step method that avoids steam or harsh treatments. The result: durable, flexible, and fully customized products that meet the unique needs of a wide range of industries.

UPCYCLING

  • 1. Shredding

    Source material is cut into small particles and then passed through a sieve.

  • 2. Recipe

    Different shreds are being weighed and dosed according to the recipe.

  • 3. Mixing

    Shreds go into a rotary drum & are spun into an evenly distributed mixture. Glue is periodically sprayed on the rotating emulsion.

  • 4. Drying

    The emulsion is poured into a mould and pressed on. The substance dries for 24h. As no steam is used, our foam retains its soft and flexible properties.

  • 5. Cutting to size

    The hardened block can be cut to any size or shape.

OUR SOLUTIONS

  • Animal comfort

    Animal comfort solutions

    Helping farmers and stable owners enhance animal comfort and productivity

  • Bedding & Furniture

    Bedding & Furniture solutions

    Boosting the comfort, sustainability, and durability of bedding and furniture

  • Building solutions

    Building

    Reducing noise impacts in residential and commercial buildings

  • Industry solutions

    industry

    Protecting your machinery from vibration with sustainable, utterly protective foams

  • Sports & Leisure

    novaya-solutions-sport-leisure

    Ensuring excellent shock absorption and impact protection in sports and leisure

  • Packaging solutions

    packaging solutions

    Protecting your products with sustainable, highly effective packaging solutions

Get in touch

Need help choosing from our extensive product portfolio or want to discuss tailor-made possibilities?

Contact us